The Silver Star Bicycle Company will be manufacturing both men's and womer's models for its Easy-Pedal bicycles during the next two months. Management wahts to develop a production schedule indicating how many bicycles of each model should be produced in each month. Current demand forecasts call for 150 men's and 125 women's models to be shipped during the first month and 200 men's and 150 women's models to be shipped during the second month. Additional data are shown: Labor Requirements (hours) Model Production Cost: Manufacturing Assembly Current Inventory Men's 120 2 1.5 20 Womens 90 1.6 30 Last month the company used a total of 1000 hours of labor. The company's 'labor relations policy will not allow the combined total hours of labor (manufacturing plus assembly) to increase or decrease by more than 100 hours from month to month. In addition, the company charges monthly inventory at the rate of 2% of the production bost based on the inventory levels at the end of the month. The company would like to have at least 25 units of each model in inventory at the end of the two months. a. Establish a production schedule that minimizes production and inventory costs and satisfies the labor-smoothing, demand, and inventory requirements. What inventories will be maintained and what are the monthly labor requirements?

Purchasing and Supply Chain Management
6th Edition
ISBN:9781285869681
Author:Robert M. Monczka, Robert B. Handfield, Larry C. Giunipero, James L. Patterson
Publisher:Robert M. Monczka, Robert B. Handfield, Larry C. Giunipero, James L. Patterson
ChapterC: Cases
Section: Chapter Questions
Problem 5.1SC: Scenario 3 Ben Gibson, the purchasing manager at Coastal Products, was reviewing purchasing...
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Chapter 9 #19 Morgan Hafer and Victoria Nickerson
The Silver Star Bicycle Company will be manufacturing both men's and womer's models for its Easy-Pedal bicycles during the next two months. Management wants to develop a
production schedule indicating how many bicycles of each model should be produced in each month. Current demand forecasts call for 150 men's and 125 women's models to
be shipped during the first month and 200 men's and 150 women's models to be shipped during the second month. Additional data are shown:
Labor Requirements (hours)
Model
Production Cost:
Manufacturing
Assembly
Current Inventory
Men's
120
2
1.5
20
Womens
90
1.6
1
30
Last month the company used a total of 1000 hours of labor. The company'slabor relations policy will not allow the combined total hours of labor (manufacturing plus assembly)
to increase or decrease by more than 100 hours from month to month. In adoition, the company charges monthly inventory at the rate of 2% of the production cost based on the
inventory levels at the end of the month. The company would like to have at least 25 units of each model in inventory at the end of the two months.
a. Establish a production schedule that minimizes production and inventory osts and satisfies the labor-smoothing, demand, and inventory requirements. What inventories will be
maintained and what are the monthly labor requirements?
Transcribed Image Text:Chapter 9 #19 Morgan Hafer and Victoria Nickerson The Silver Star Bicycle Company will be manufacturing both men's and womer's models for its Easy-Pedal bicycles during the next two months. Management wants to develop a production schedule indicating how many bicycles of each model should be produced in each month. Current demand forecasts call for 150 men's and 125 women's models to be shipped during the first month and 200 men's and 150 women's models to be shipped during the second month. Additional data are shown: Labor Requirements (hours) Model Production Cost: Manufacturing Assembly Current Inventory Men's 120 2 1.5 20 Womens 90 1.6 1 30 Last month the company used a total of 1000 hours of labor. The company'slabor relations policy will not allow the combined total hours of labor (manufacturing plus assembly) to increase or decrease by more than 100 hours from month to month. In adoition, the company charges monthly inventory at the rate of 2% of the production cost based on the inventory levels at the end of the month. The company would like to have at least 25 units of each model in inventory at the end of the two months. a. Establish a production schedule that minimizes production and inventory osts and satisfies the labor-smoothing, demand, and inventory requirements. What inventories will be maintained and what are the monthly labor requirements?
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