A milling machine requires four setups per production cycle. Each setup takes 25 minutes. The processing time is 0.6 minute per unit. What batch size (rounded to the nearest whole number) will achieve a capacity of 50 units per hour?
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- A local bakery is renowned for its elaborately cecorated sheet cakes. Consider the following process information: One baker is ivailable to prepare the cake batter (measuring and mixing ingredients and then adding it to baking pans). On average, this takes 10 minutes to prepare two cakes, ie. to make enough batter for 2 cakes and to add the batter to 2 cake pans. Move time to add and remove them from the oven is neglig bile, it takes 32 minutes to bake cakes - the bakery has two ovens, each able to hold 2 cakes. The one pastry chef on staff puts on an amazing show that draws a crowd all day-each cake is decorated in 6 minutes. The bakery operates 8 hours per day. Answer each of the following questions: a. What is the cycle time (in minutes per cake) of each stage - preparing, baking, and decorating? b. What is the dally process capacity? Explain. c. If orders arrive at a rate of 3 cakes every 20 minutes, can the bakery meet the caily demand Explain, Note: Be clear about how you…A firm has redesigned its production process so that it now takes 8 hours for a unit to be made. Using the old process, it took 15 hours to make a unit. The process makes two unit each hour, on average, and each unit is worth $2,000. What is the reduction in work-in-process value?Purple Swift manufactures birdhouses in lots of 10. Each birdhouse takes 30 minutes to paint. After 10 birdhouses are painted, the company switches paint color which requires a one hour changeover. Assume that the company should changeover at the very beginning of the process. The company works 8 hours per shift, one shift per day, 225 days per year. Currently the company has one point booth. What is Purple Swift's paint capacity cushion if it builds 2,000 birdhouses per year? Purple Swift's paint capacity cushion is%. (Enter your response rounded to one decimal place.) ew an example Get more help. MacBook Pro Clear all Check answer
- Consider the following batch flow process consisting of three process steps performed by three machines. What is the capacity of the process given the following information? Batch size = 50 parts Step 1 - Processing Time = 1 minute/part; Setup time = 20 minutes Step 2 - Processing Time = 2 minute/part; Setup time = no setup Step 3 - Processing Time = 1.5 minute/part; Setup time = no setupCompute the required cycle time for a process that operates 8 hours daily with two 15 min break and requires an output of 350 units per day. O 0.753 minutes 01.286 minutes 1.371 minutes 0.778 minutesA machine operates with the following production cycle: 15 minutes of setup,45 minutes of production. While in production the machine produces 2 parts per minute.What is the capacity of the machine in parts per minute?
- . Aquatica makes underwater camera housings for divers. The process begins with a solid rectangular block of aluminum that is used to make a single housing. A computer numerically controlled (CNC) machine drills into the block to make the metal “frame” of the housing. Each block requires 15 minutes of drilling. The frame is then chemically treated in a series of baths. There is ample capacity in the treating stage. Finally, a worker must manually attach the various buttons and components to the metal housing. This assembly takes 120 minutes per housing per worker and Aquatica has 6 workers trained to do this task. The CNC machine requires a 30-minute setup time before the production of a batch can begin. a. If the CNC machine produces 14 housings between setups, what would be its capacity (in housings per hour)? b. Assuming the process is supply-constrained, what is the utilization (as a number between 0 and 1) of the CNC machine if it operates in batches of 14 housings? c. Assuming…(a) T. Smunt Manufacturing Corp. has the process displayed below. The drilling operation occurs separately from and simultaneously with the sawing and sanding operations. The product only needs to go through one of the three assembly operations (the assembly operations are "parallel"). ASSEMBLY SAWING SANDING 78 min/unit 15 min/unit 15 min/unit WELDING ASSEMBLY DRILLING 25 min/unit 78 min/unit 27 min/unit ASSEMBLY 78 min/unit 1. Which operation is the bottleneck? 2. What is the throughput time for the overall system? 3. If the firm operates 8 hours per day, 22 days per month, what is the monthly capacity of the manufacturing process? 4. Suppose that a second drilling machine is added, and it takes the same time as the original frilling machine. What is the new bottleneck time of the system? 5. Suppose that a second drilling machine is added, and it takes the same time as the original drilling machine. What is the new throughput time?Consider the following batch flow process consisting of three process steps performed by three machines. What is the capacity of the process given the following information? Batch size = 50 parts Step 1 - Processing Time = 1 minute/part; Setup time = 20 minutes Step 2 - Processing Time = 2 minute/part; Setup time = no setup Step 3 - Processing Time = 1.5 minute/part; Setup time = no setup Your answer provided to me was 1.881 parts per minute (which also equals 112.8 parts per hour). I understand how you arrived at such answer. However, per my professor's answer key, states an answer of 30 units per hours (which could be wrong and I want to confirm), but my question is - is there any way the answer could be 30 units per hour? Thank you!
- A machine makes two components; call them types A and B. It takes 630 seconds to switch production between the component types. During that time, no production occurs. When in production, each unit of A or B requires 0.5 second to be completed. The two components, A and B, are combined in an assembly process to make a final product; call it C. The assembly step can combine the two components into 1 unit every 4 seconds, or 15 units per minute. Suppose the machine rotates between one batch of 2,520 units of A and 2,520 units of B. In that case, what is the capacity of the machine in component pairs per minute, where a component pair is one unit of A and one unit of B?A machine makes two components; call them types A and B. It takes 630 seconds to switch production between the component types. During that time, no production occurs. When in production, each unit of A or B requires 0.5 second to be completed. The two components, A and B, are combined in an assembly process to make a final product; call it C. The assembly step can combine the two components into 1 unit every 4 seconds, or 15 units per minute. Suppose the machine rotates between one batch of 2,520 units of A and 2,520 units of B. In that case, what is the capacity of the machine in component pairs per minute, where a component pair is one unit of A and one unit of B? Suppose the machine rotates between one batch of 2,520 units of A and 2,520 units of B. What is the utilization of the machine? Suppose the machine rotates between one batch of 2,520 units of A and 2,520 units of B. What is the average inventory of B components? If the production schedule could be adjusted with…A company manufactures clay bricks in batches. A batch consists of 200 bricks. The manager reports that his weekly production target is 1500 bricks. Each brick has to be processed through 5 machines on average. It takes on average 30 minutes to set up the machines and the average operation time is 6 minutes. There are 10 machines in the plant. Calculate the manufacturing lead time if the average non-operation time is 2 hrs. Calculate the production rate and If the plant operates 70 hours per week, calculate the production capacity Calculate the Production Capacity if the machines are only available for 85% of the time. Will the manager be able to meet his production target? Justify your answer.