1. Jeans manufacturing plant operation is one shift per day at 100% efficiency. Workers of this plant are entitled to work 6 days per week for 8-hour production period. Before performing the normal operation, they have a startup process which will consume 5 minutes, all workers have a 15-minute break in the morning and 15-minute break in the afternoon. Before the end of each shift, worker performs a 5 minutes shut down and cleaning. Express the Total Production Time Available in terms of minutes/day. Compute for Takt time in minutes per unit, if marketing requirement for sales is 1,400 units per week.
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- A process makes two products, A and B, and operates 5 days per week, 8 hoursper day. Demand for the two products for the next week is as follows:Day 1: A: 4; B: 6Day 2: A: 5; B: 5Day 3: A: 6; B: 4Day 4: A: 7; B: 3Day 5: A: 3; B: 7What is the takt time of the process? What would a level production schedule look like?2 3. The seven-person maintenance function at a hospital performs both preventive and corrective maintenance on hundreds of items each month. All the workers are scheduled for 40 hours per week and there are four weeks in a month. It is the gool of the maintenance deportment to achieve 90% utilization with a mix of two-thirds preventive maintenance and one-third corrective moaintenance. How many hours each month are spent performing corrective maintenance if they achieve their 90% utilization and correct/preventive mix targets?3 = noito This work cell will produce 617 units per day (8h x 60 m x 60 se) / 46.67 = 617 Takt time = 140/3 = 46.67 Copyright © 2017 Pearson Education, Ltd. Takt time design Creating plate printing cutting packaging Example: 100 Al-Nojoom Company for advertising has identified the following operations as necessary for the work cell for producing color posters. The customer expects delivery 1000 poster per day, and the work day 10 hours. 1. What is the takt time? Copyright © 2017 Pearson Education, Ltd. 2. How many employees are required? 3. If the number of employees assumed to be 9 employees. Find the quantity of products they able to produce. 4. If the work cell has 4 employees find the Total work time by hours needed to produce 600 units with the same operational time. operation Standard time 21.01 unitnos (min) 1.1 0.9 .75 1.25 1 9-33 sill nG a super 9-34
- PA 3-9 (Algo) Consider a four-step serial process with... Consider a four-step serial process with the number of workers at each step and processing times given in the following table. Time per Customer (in Minutes) 5 14 6 3 Process Step 1 Number of Workers 1 Assuming that the process starts out empty and is worker-paced, how long will it take (in minutes) to serve 30 customers? Note: Round to nearest minute. Time taken minutes5 ints PA 3-9 (Algo) Consider a four-step serial process with... Consider a four-step serial process with the number of workers at each step and processing times given in the following table. Time per Customer (in Minutes) 9 11 14 6 Process Step 1 2 3 4 Number of Workers 1 5 5 3 Assuming that the process starts out empty and is worker-paced, how long will it take (in minutes) to serve 14 customers? Note: Round to nearest minute. Time taken X Answer is complete but not entirely correct. 28 x minutes.A team of 10 unloaders is employed in good reception bay of a large warehouse. During an 8 hour day 40 lorries arrive and it takes the team 10 minutes to unload each lorry. Each team member is paid RM3 per hour and it costs RM10 per hour to keep lorries waiting. Studies show that increasing the team to 14 men would reduce the unloading time to 7 minutes. Would it be worthwhile increasing the team to 14?
- Charles Lackey operates a bakery in Idaho Falls, Idaho. Because of its excellent product and excellent location, demand has increased by % in the last year. On far too many occasions, customers have not been able to purchase the bread of their choice. Because of the size of the store, no new ovens can be added. At a staff meeting, one employee suggested ways to load the ovens differently so that more loaves of bread can be baked at one time. This new process will require that the ovens be loaded by hand, requiring additional manpower. This is the only thing to be changed. The bakery currently makes loaves per month. The pay will be $ per hour for employees and each employee works 160 hours per month.Charles Lackey can also improve the yield by purchasing a new blender. The new blender will mean an increase in his investment. This new blender will mean an increase in his costs of $ per month, but he will achieve the same new output (an increase to ) as the change in labor…1. Crispy chips company operates in two shifts every day. Each shift is for a duration of 8 hours. During the shift workers get a break of 1 hour. Following are the steps involved in chips manufacturing: Set Up Time (in mins) Run Time (in mins) Steps Peeling Cutting Blanching Dewatering Frying and Deoiling Flavoring & Packing 5 2 10 3 15 2 4 2 20 2 Chips are produced in batches of 100 and are packed in packets of 20. Identify the bottleneck process and determine the capacity of Crispy chips in terms of number of bags of chips.er A product line includes 8 different product styles, each consisting of 93 components. Assume that 9 processing operations are needed to produce each component on average with each operation taking an average 1.2 min, which includes setup time and part handling time. All operations need a production machine, and currently 25 machines are dedicated to this task. The plant operates 52 hours per week, 52 weeks a year. Determine the yearly production of each style in units (round downward). 63 504
- Mr. K’s is a very popular hair salon. It offers high quality hairstyling andphysical relaxation services at a reasonable price, so it always has unlimiteddemand. The service process includes five activities that are conducted inthe sequence described below ( the time required for each activity is shownin parenthesis):Activity 1: Welcome a guest and offer homemade herb tea (10 minutes)Activity 2: Wash and condition har (10 minutes)Activity 3: Neck, shoulder, and back stress release massage (10 minutes)Activity 4: Design and hair style and do the hair (25 minutes)Activity 5: Ring up the guest bill (5 minutes)Each activity has one employee dedicated to it. For the following questions,assume unlimited demand. Also assume that the employee at activity 1 onlyadmits new guests at the rate of the bottleneck.(a) Which resource is the bottleneck?(b) What is the capacity of the process?(c) What is the flow rate?(d) What is the utilization of the employee at activity 3(e) What is the cycle time?Problem 1: A company that processes fruits and vegetables is able to produce 400 cases of canned peaches in one and half hour with four workers. Each worker is paid 2 Rials per hour. What is labor productivity in terms of cases/hour, cases/rial?Cubway, the sandwich shop, is run by Jim, Tim and Kim. When a customer arrives, Jim spends 5 minutes taking order from the customer. After this, Tim prepares bread and Kim prepares filling for the order. These activities are performed in parallel, and take 6 and 12 minutes respectively. Jim then assembles the bread and filling, which takes 4 minutes of his time. Finally, Tim spends 1 minutes in delivering the order and taking payment. What is maximum number of sandwiches Cubway can make per hour? (In other words, what is the capacity of the process in sandwiches per hour?)